Hot Briquette Machine & Cold Briquette Machine

Briquette machine is a key suppressing machine in the pellet technology complete equipment developed and designed on the principle of extrusion molding for powder material. Our company received the national patent of invention certificate of large Briquette machine with patent No. ZL2007.1.0163951.4. Recently, the first GY2412 Briquette machine  has been successfully manufactured in our factory with diameter of press roll 2.4 meter and width 1.2 meter. The capacity of the Briquette machine can reach 50-100t/h according to different material. Our Briquette machine is the largest high-pressure ball press machine of highest pressure and largest capacity featuring in advanced product design theory, rational structure, affordable forcing feeding, adjustable pressure, feeding intellectualization, ball production automation with inlaid rolling skin easy to exchange and maintain.

Working principles of Briquette machine

At work, the material is fed uniformly into the inlet of large ball press machine in ration by the feeder through the middle silo and then goes into the prepressing feeding unit above the main engine. Keep the level of material inside the prepressing feeding unit stable and use the prepressing spiral to force the material to the middle part of the two rollers. After the precompression and degas, the material is forced into the arc notch between two rollers on which surface is studded with ball socket of the same shape. On the mesh transmission of synchronous gear reducer, two press roll rotate at same speed in the opposite direction, putting the material in the arc notch into the groove and forcing it to be compressed. With the continuous rotation of press roll, material of compressed shape will fall down from the ball socket due to its elastic force and gravity when surpassing the central line. Since then, the process of ball compressing has been completed.

Cold Briquette machine



Product advantage:
1. First high-pressure ball press successfully developed in 1988
2. Full product range with roller diameter of 520-1200mm
3. Forced pre-press designed output with high beta ratio of 11T/cm
4. 6000h ultrawear-resistant material roller material made of special bearing steel
5. Completely-sealed gearbox is used for the retarder with low noise and without oil leakage
6. Ball forming lab to provide professional ball forming tes

Applicable scope:
Briquetting or ball pressing for various materials, such as quicklime, magnesia powder, copper concentration powder, chromium powder, lead zinc scrap, bauxite, nonferrous metal powder, fire-proof material and ceramics. The equipment is used to reduce the bug dust, control the volume weight, reuse the material and improve the transmission features. It is widely used in light metal industry, such as coal, mine, metallurgy, fire-proof material, chemical industry and building material.

Introduction:
Principle structure of high-pressure ball press
The high-pressure ball press is consisted of drive system, main frame, retarder, belt convey, pre-press device, ball groove alignment device of the roller sleeve, hydraulic system and electric control and other parts. The materials are pressed into the pre-press device of the ball press with certain volume evenly when working, and the stable material position shall be kept in the pre-press device. The pre-pressure screw in the device will press the materials into the inter-space between the pair-rollers, then the materials shall be pre-pressed and transited to the arch groove of the pair-rollers. The roller pits with the same shape are distributed evenly on the surface. The 2 pair-rollers shall rotate at constant speed reversely through engagement drive. The roller will suck the materials at the entry into the groove and forcibly compress them. With the continuous rotation of the pair-roller, the ball shall be taken off by the elastic force and gravity. The roller rotates to compress and form the materials periodically with the continuous operation of the motor to realize the batch production.

Specification of the high-pressure ball press
1. The equipment is provided as right-installed generally. Please specify in the contract if it needs to install the equipment at the left.
2. The user shall specify the martial nature of the formed ball (feeding particular size, discharging shape, hardness and process capacity)
3. The equipment is provided with single speed adjustment generally (speed adjusting motor for pre-press). Please specify in the contract if dual-speed adjustment (speed adjusting motor for both host machine and pre-press) is required.

 

 
1. Ball forming lab is available in our company to provide material ball forming test and processing design for the users.
2. The capacity in the table above takes the bauxite as base.
Hot  Briquette machine
Product advantage:
1. Full product range with roller diameter of 650-1200mm
2. Forced pre-press designed output with high beta ratio of 12T/cm
3. Combined roller bush structure for easy removal and repair
4. Hydraulic energy-storage system to provide stable pressure and overload protection
5. 6000 h ultrawear-resistant material roller material made of special bearing steel
6. Completely-sealed gearbox is used for the retarder with low noise and without oil leakage
 
Applicable scope

The machine can press the hot powder lower than 850°C into briquette with high density, applicable for fire-proof material, metallurgy and coal industry, especially for the hot briquette of directly reduced iron and soft-burning magnesia powder.

Specification of sponge iron high-density Briquette machine
 

 

Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged      parts
     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
 
Q:Delivery time
A: parts lead time 1-2months, machines 2-3months.
 
Q:Payment terms
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping
 
Q: Quality warranty?
A: guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
 
Q: After sales service?
A: we can supply technical guide for machines running test and parts maintenance if end user needs.

ZTIC Heavy Industries is your business partner in the After Market.
ZTIC  able to provide:
1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING
2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3.    HUGE MACHINE SHOP CAPABILITIES
4.    TRAINING PROGRAMMES
5.    PREVENTATIVE MAINTENANCE PROGRAMS
6.    PREVETATIVE MAINTENANCE SERVICES
7.    COMPREHENSIVE MAINTENANCE PROGRAMS
FAQ
 
Q: Why we believe in luoyang zhongtai industries co., ltd:
A: 1. More than 30 years experience.
     2.We are the leading professional supplier of mining machinery, construction machinery, machines casting and forged parts.
     3. All products achieved ISO9901:2000 quality management certificate and CE, ROHS certificates.
 
Q:Delivery time:
A: Parts lead time 1-2months, machines 2-3months.
 
Q:Payment terms:
A: Accept payment type: T/T, L/C, Western union,Cash.
30% deposit when signed contract. Full payment paid before shipping
 
Q: Quality warranty?
A: Guarantee time: one year for main machinery. If something wrong we will provide the technical advice and find solution immediately. For those wearing parts we guarantee high quality parts for long-term supply.
 
Q: After sales service?
A: We can supply technical guide for machines running test and parts maintenance if end user needs.

Aftersales service 
ZTIC Heavy Industries is your business partner in the After Market.
ZTIC  able to provide:
1.    ENGINEERED SPARES -  DESIGN AND MANUFACTURING
2.    LARGE VOLUME STEEL AND IRON CASTING FOUNDARIES
3.    HUGE MACHINE SHOP CAPABILITIES
4.    TRAINING PROGRAMMES
5.    PREVENTATIVE MAINTENANCE PROGRAMS
6.    PREVETATIVE MAINTENANCE SERVICES
7.    COMPREHENSIVE MAINTENANCE PROGRAMS
ZTIC's Field Service Engineers are trained specifically in the CITIC brand group products but are capable of undertaking the servicing of other OEM brands.
Our technicians are equipped with the most advanced technological diagnostic equipment available to trouble shoot your equipment to optimise performance and minimise down time.
ZTIC also has an extensive capability in supplying all you consumable and electrical/ mechanical spare part needs.
 
Our mode of transport is taken according to each country's situation is different transportation, while our packaging, according to the latest customs situation, constantly updated, improved our packaging, we guarantee that you receive it within 3-7 working days to your product.
High quality service :
Best Service with after-sales service and consultation,we have an excellent customer service driven approach to our
business, unlike most sites we are consistently available via sales hotline, email, skype or MSN and always respond to
emails within 30 mins
Pre-Sales Service
•  Provide details about the production procedure
•  Assign engineers for installation and testing
Sales Service
•  Customized solution designs
•  Product rendering and steel structure drawing
•  successful project examples and visits to our production and R&D base
After-Sales Service
•  Two-year quality warranty with lifelong maintenance.
•  Free guarantee repair (including labor and material): free repair service during the quality warranty period and reasonable charge for spare parts and maintaining service after the quality warranty period.  We will never exempt our responsibilities on product owned defects.  
•  Responding time: upon receiving user's notification, we ensure 24-hour after-sales technical support.